My great-great-grandfather, James Clement,
born in 1823, was variously described in censuses and directories of the day as
a ‘Coachbuilder’ (1860), ‘Coach-maker’s Sumner’ (1871) and ‘Coach Trimmer’
(1881). At the same time, the occupation
of his son, my great-grandfather James Morton Clement is listed on the 1881
Census as ‘Coach Smith’. It could be that, much as in this sort of
manufacturing today, those involved learned to handle all the different jobs
required, although ‘Coach-maker’s Sumner’ is a bit of a puzzle. Sunday, January 5, 2014
Great-Grandfather's Carving Tools
My great-great-grandfather, James Clement,
born in 1823, was variously described in censuses and directories of the day as
a ‘Coachbuilder’ (1860), ‘Coach-maker’s Sumner’ (1871) and ‘Coach Trimmer’
(1881). At the same time, the occupation
of his son, my great-grandfather James Morton Clement is listed on the 1881
Census as ‘Coach Smith’. It could be that, much as in this sort of
manufacturing today, those involved learned to handle all the different jobs
required, although ‘Coach-maker’s Sumner’ is a bit of a puzzle. Friday, January 3, 2014
The Georgian Bed, Part Five ~ Carving Bedposts
I make it
a habit at the beginning of each carving session to check each tool for
sharpness as its turn comes to be used. In almost all cases I’ll give that
gouge a few licks on the whetstone before putting it into use. Getting back to the
modelling: after shaping the work as finely as possible with the gouges there
is still work to be done, now by rifflers, possibly sandpaper,and finally
perhaps by burnishing.I don’t like
using sandpaper when carving, it’s just too easy to wear away detail and lose
the crispness that marks a good work; but there will usually be a need for it
somewhere.
For burnishing I have made a handful of small sticks, about pencil
size, out of both hardwood and bone. I like using ash wood for this, and
leg bones left over from a roast of lamb.
The business ends of these handy little tools may be shaped to be pointed
or rounded, flat or curved, concave or convex. When rubbed over the carving it
comes up to a high polish which sets the whole thing off beautifully.Lastly, the matter of
tidying up the ground must be considered. By nature of it being recessed, it is
sometimes difficult to attain a perfectly flat and smooth surface into every
little crevice. For this reason the ground is sometimes treated with punches. Commonly, these punches have waffle-patterned ends. They are not as easy to
find as in the past, but you can make them yourself by filing or grinding a pattern
into the end of a short length of tool steel or an old punch.Friday, December 13, 2013
The Georgian Bedstead, Part Four ~ Turning and Carving the Lower Bedpost Sections.


Next job is
to make a careful drawing for the carving on the urn and transfer this design
to the workpiece. I intended to carve four acanthus leaves around the urn. The transference can be done with carbon
paper, but I prefer to make small cardboard templates and trace around
them. The first templates I made were
too skinny – I hadn’t allowed enough for the varying circumference of the urn. Before
starting to carve I made a measured drawing of the trial urn, which serve as
the standard for four posts. Some carving on the trial piece is a
good idea to test the concept, but there’s no need to carve the entire urn. I went about halfway around. This is helpful
too as you learn and note which gouges will do best at the different parts of
the carving. After carving the same motif for a while you get in the swing of
it and will automatically reach for the right tool, but at first this is
difficult to remember, so when chopping in the trial carving I labelled a copy
of my acanthus drawing at every different curve with the identity of each tool
used.Wednesday, December 11, 2013
The Georgian Bedstead, Part Three ~ Making up the Lower Bedposts.
A need for large washers was mentioned in the last posting. I wasn’t satisfied with the washers available to me at the hardware store, so chose to make them myself. I had a pair of ancient gate hinges made of strap mild steel of the right width. I was planning to use 5/16” threaded rod for the connections, and so I drilled spaced holes 3/8” diameter along the centre of the hinge strap. I countersunk these holes to facilitate easier entry of the connecting rods. I then hacksawed the strap into square washers. I believe the square shape provides better thrust distribution for this application. Furthermore, it was a simple matter with a straight bit to rout out recesses in the post halves to house this shape.
For specialised work of this kind I use a powdered resin glue, which is mixed with cold water into a thin syrup. This glue is extremely strong and waterproof: ‘marine grade’. It sands well and cleanly, so the line will be invisible at finish. Far better in my view than the poly-vinyl type of glue. As you look at the photos, you may be wondering (worrying?) about the pattern match as I lay up these pieces. It is obvious that there is a poor match in the side visible above. Wherever possible I ‘book-matched’ two pieces to form one of the legs. My original stock being 2x6 inches or 2x7, I was able to do this in most cases, which meant that I ended up with three good sides to the leg. Only two sides of the lower leg section are visible; the poorest side ends up on the inside. After planing, jointing, ripping the plank in two and final dressing, the resulting glued up posts ended up approximately 3¼” square. I took that down afterwards to a smidge over three inches square.
Concerning Measurement.
Sunday, December 8, 2013
The Georgian Bedstead ~ Part Two, Drawings and Design Factors
Here are the first drawings. At this stage I planned simple head and footboards, the same width and thickness as the side rails, so as to be able to bring the bed into use quickly. The design for a panelled decorative headboard is presently in early stages. We may leave the footboard as shown, the original having just such a simple arrangement.The first challenge was to design a very strong, simple, foolproof connection between the bedpost sections. I have built poster beds in the past, connecting the sections variously with hanger bolts or sections of threaded wood. Neither of these methods proved to be a perfect solution. From a lifetime of experience Jim gave me his advice, which was to connect them with a long length of threaded steel rod, through a continuous hollow central core running the length of the post. Right away, I had to modify this plan, because the posts would be connected with the rails and boards of the frame by means of bedbolts passing crosswise through the centre of the lower post sections. A longitudinal rod would block that. So the rod fastening the lower post section could not be allowed to run down to the floor. I solved that difficulty with a plan to embed collar nuts in the heart of the legs into which the rods would be screwed. The thrust would be borne by large washers abutting the collar nuts; (see drawing).
The Georgian Bedstead ~ Part One, Finding the Material
Building a Reproduction Georgian Bedstead ~ Introduction
Friday, July 1, 2011
Building a Shutter
Before putting the frame together you must cut diagonal slots in the inside faces of the stiles which will hold the louvres in place. I used a dado set to cut these slots a quarter of an inch wide, at 45º. Not having a mortising machine, I chopped the mortises by hand, which proved a tedious task, especially when dressing them to try to get the tenons to fit. Since the stiles are only 2¼ inches wide, next time I will set up a jig and rout them, going halfway in from each side. Now I glued up the frame, wedging the tenons for greater strength and integrity. I used a one-part, powdered resin marine grade glue, which is mixed with water, is very strong and becomes fully waterproof in 48 hours. When the glue had cured, I ran a rabbett down the inside of what was to be the central edge of the shutter, so as to provide a neat overlap with its opposite number when closed. On the outside of this same vertical edge I ran a simple bead as per the original, to dress it off. You can see the rabbett in the photo which shows the trial installation of louvres below.
Next I had to make some trim, which goes around the two apertures, front and back, mitred so as to line up exactly with the inside edges of each louvre aperture. I wasn't able to exactly match the original, so I made a ½" wide by ¼" high cloverleaf profile using my old Sears molding head on my equally ancient radial-arm saw.
At this stage the trim is applied to only one side of the shutter frame, using finish nails and the marine glue. Now the shutter is turned over so as to fit the louvres, which will be prevented from slipping right through the slots by the side pieces of trim, which retains them underneath.
Having first cut the slots, it was now easy to plane the stock for the louvres to the exact thickness for a perfect fit. Using an extra-thin ripping blade, I resawed one-inch pine stock (19mm thick) exactly in half. This gave me two thin planks about 8.5mm thick. My slots actually turned out at 6.7mm wide, so it was a quick and easy job to finish plane the louvre material to this thickness.
In the nature of things, there were subtle differences in the actual precise length of the 39 louvre slots, so I now cut the louvres to length and laid them up in a trial fit, numbering them lightly in pencil. In cases where a louvre was slightly too tight or too loose for the slot I had cut it for, I would find another slot where it would fit just perfectly!
Until this point I had left the louvres slightly oversize in width. They are designed to sit slightly proud of the frame on each side, just about to the level of the upper surface of the trim. In practice, the frame stock being 1¼ inches thick, this meant that the louvres were to be two and one eighth inches (54mm) wide. I quickly accomplished this by clamping the louvres together in batches of thirteen, and running them through my 13" Delta planer on their edges as a block.
Almost finished now: all that remained was to apply the trim on the second side so as to hide the shoulders of the louvres, and lastly, to pin all the joints with wooden dowel.
I was reluctant to use commercial dowel for this purpose, feeling that an unknown species of wood might not survive so well as if I used the same cedar out of which I had built the frames.
It shouldn't be that hard to make enough dowel to pin six joints; and it wasn't. I split a cedar offcut to first get a stick about half an inch square. Then I whittled it with my pocket knife until it was more or less round and roughly 12mm in diameter. I puzzled over how to achieve a precise three-eighth round dowel from this. There is a tool, but I don't have it. It is a metal plate with serrated tapered holes in it. You drive a stick such as I had made through the appropriately sized hole. I looked around the workshop, and my eye fell upon the old handsaw that was one of the first tools I acquired, back in the late sixties. These old handsaws have holes in the tip end of the blade, so that you can hang them up on a nail. Sure enough, here was a three-eighth hole in a piece of hardened steel! I laid the saw flat on my bench with the hole over a benchdog hole and drove my stick through it with a wooden mallet. A mite rough to be sure, since the hole hadn't been made for purpose and sharpened, but a true round dowel. The job was done.
Monday, May 30, 2011
Problematical Pussytoes

Tuesday, February 22, 2011
Designing Dollshouse Wallpaper
At first, I opened a simple blank canvas, about an inch and a quarter wide and ¾ inch high, 300dpi. I set the r
ulers to ‘pixels’ and drew some vertical lines at intervals which might produce a good effect. I then coloured in the bands of various widths which had been produced. The result looked a bit like your grandfather’s war medals. Next I dragged those ‘template’ forms onto a bigger canvas and pasted them in side by side to ma
ke a wide horizontal array. Then I ‘flattened’ the image, rendering it all into one background layer. Using ‘Free Transform’, I ‘stretched’ the image vertically, to produce a page of stripes. All that remained was to select colours for the stripes of different widths, so as to achieve a pleasing effect.
To dress the paper off nicely I needed a frieze to paste along the top, for use in case we didn’t have a molded plaster cornice in the area in which we were working. For this I made another template, this time with horizontal stripes. After blocking out the various bands with colours to match the already made wallpaper, I was left with a central field needing some decoration. In this area I inserted elements that I had designed and created years ago for a totally different project ~ a photo of a plaster urn, a roundel, and a swag that I had made in the Georgian style to decorate a fireplace. I photographed the details of this fireplace and extracted the architectural elements. After enhancing them in Photoshop, I cut and pasted them in at intervals to produce a long band.
Last fall, having anticipated a need for pictures of floral elements, I had taken a number of photos from stems taken from a bunch of yellow roses. Now I worked with those pictures to assemble a variety of ‘Rose Stripe’ papers.Some other papers I produced by photographing existing old wallpaper from the Victorian era and ‘restoring’ it by cleaning it up ~ in effect repainting an area of the paper, then re-assembling a page from the restored illustration.
As I proceeded, I began to learn new techniques, such as working with layers and textures. Ultimately I found myself able to build completely original paper designs that looked to me very professional. With a little more effort, I think we shall be able produce some finished papers which may be enjoyed for generations.
I have posted more pictures on my ‘Flickr’ photostream, showing aspects not illustrated here.








